{"id":3392,"date":"2024-07-12T09:07:21","date_gmt":"2024-07-12T09:07:21","guid":{"rendered":"https:\/\/www.cervitech.nl\/?post_type=projecten&p=3392"},"modified":"2026-04-02T09:27:48","modified_gmt":"2026-04-02T09:27:48","slug":"relox-rto-bij-berry-global-hardeberg","status":"publish","type":"projecten","link":"https:\/\/www.cervitech.nl\/en\/projecten\/relox-rto-bij-berry-global-hardeberg\/","title":{"rendered":"Amcor Hardenberg"},"content":{"rendered":"

At Amcor (formerly Berry BPI), an old afterburner sits on the roof, which no longer meets current emission and energy requirements. In the preliminary phase, CERVITECH BV conducted a production study and combined this with future plans.<\/p>\n\n\n\n

This research was the starting point of the final project. This project not only consists of supplying the new Regenerative Thermal Oxidizer (RTO), also called an afterburner, but also of optimizing the production equipment, designing the assembly of production machines, piping, valves and the RTO and putting the entire assembly into production.<\/p>\n\n\n\n

Phase 1<\/h5>\n\n\n\n

A blueprint of the factory is created through various flow and concentration measurements on various product machines, which are linked to the old RTO. Based on these measurements, an accurate picture of the current situation is recorded.<\/p>\n\n\n\n

\"\"
The foundation on the roof is ready. <\/figcaption><\/figure>\n\n\n\n
Phase 2<\/h5>\n\n\n\n

This phase involves developing a plan to improve the process values as measured in Phase 1. In addition to making this plan, it will also be implemented. By executing, a new blueprint is created with new values for both flow and concentration.<\/p>\n\n\n\n

Phase 3<\/h5>\n\n\n\n

Determine what the capacity of the new RTO will be with the input of parameters and the values that were previously determined. In this phase, the complete project plan has been developed in terms of project matters and schedules.<\/p>\n\n\n\n

Phase 4<\/h5>\n\n\n\n

In this phase, the realization of the project plan begins, up to the actual installation of the new RTO. A new foundation is laid on the roof so that the new RTO can be placed on it. The old valve motors are replaced with fail-safe motors. Cervitech also supplied these.<\/p>\n\n\n\n

Phase 5<\/h5>\n\n\n\n

Installing and fully connecting the RTO to the foundation on the roof.<\/p>\n\n\n\n

\n
\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n<\/figure>\n\n\n\n
Phase 6<\/h5>\n\n\n\n

The RTO was started entirely by CERVITECH BV. In December 2023 there were no connections to production and production could therefore continue. On January 8 and 9, the new pipework from the by-pass valves to the new RTO was installed. The entire communication from production to the new RTO was carried out by CERVITECH BV. Production could be started again on January 9 and the entire transition went according to plan.<\/p>\n\n\n\n

\"\"
The RTO control screen.<\/figcaption><\/figure>\n\n\n\n

The delivery also includes measuring the sizes of remaining VOCs in the air after cleaning the RTO. The legislation prescribes a maximum value of 100mg\/Nm3. The new RTO even remained below < 10mg\/Nm3.<\/p>\n\n\n\n

Connection with new flexographic press<\/h5>\n\n\n\n

A maintenance contract was also concluded with Amcor. Following the successful installation of the RTO, the next step was carried out. A new flexographic printing press was installed. CERVITECH handled the entire process for connecting to the existing RTO installation.<\/p>\n\n\n\n

The work comprised the supply and installation of the piping, the realization of the electrical couplings, and the commissioning of both the pressure connection and the associated systems.<\/p>\n\n\n\n

Heat exchanger<\/h5>\n\n\n\n

This summer, a new project is starting involving the delivery, installation, and commissioning of an innovative heat exchanger. Whereas traditionally gas is used for the drying process of printed matter, hot water will be used in this situation.<\/p>\n\n\n\n

As a result, residual heat is efficiently utilized for drying ink in production. This not only results in significant energy savings but also contributes to a further reduction of emissions and a more sustainable production process.<\/p>\n\n\n\n

This project was developed in collaboration with RELOX and HOLTROP & JANSMA. The start date was March 1, 2023.
Thanks to the new RTO, the environmental benefit is that clean air is created in the area.<\/p>\n\n\n\n

\n
\"\"<\/figure>\n\n\n\n
\"\"<\/figure>\n<\/figure>\n\n\n\n
\"\"<\/figure>","protected":false},"excerpt":{"rendered":"

New RTO, measurements, connection with printing press<\/p>","protected":false},"featured_media":3342,"template":"","categories":[],"class_list":["post-3392","projecten","type-projecten","status-publish","has-post-thumbnail","hentry"],"yoast_head":"\nAmcor Hardenberg - Cervitech<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.cervitech.nl\/en\/projecten\/relox-rto-bij-berry-global-hardeberg\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Amcor Hardenberg - Cervitech\" \/>\n<meta property=\"og:description\" content=\"Nieuwe RTO, metingen, koppeling met drukpers\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.cervitech.nl\/en\/projecten\/relox-rto-bij-berry-global-hardeberg\/\" \/>\n<meta property=\"og:site_name\" content=\"Cervitech\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/Cerviselect\" \/>\n<meta property=\"article:modified_time\" content=\"2026-04-02T09:27:48+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.cervitech.nl\/wp-content\/uploads\/2023\/12\/20231128_110247-3.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1920\" \/>\n\t<meta property=\"og:image:height\" content=\"1440\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.cervitech.nl\\\/projecten\\\/relox-rto-bij-berry-global-hardeberg\\\/\",\"url\":\"https:\\\/\\\/www.cervitech.nl\\\/projecten\\\/relox-rto-bij-berry-global-hardeberg\\\/\",\"name\":\"Amcor Hardenberg - 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