At Horn & Bauer, specialist in protection and packaging solutions, a major modernization was planned. In order to make production more efficient and sustainable, it was decided in cooperation with CERVITECH to optimize the factory in Schwalmstadt, Germany.

More efficient production and lower environmental impact

In order to further improve the production line, Horn & Bauer purchased a used RELOX afterburner on the advice of CERVITECH. This investment contributes to a more efficient production process and a reduced environmental impact. In addition to the delivery and installation of the afterburner, CERVITECH also provides the complete engineering and integration of the systems.

Technical implementation and key milestones

A crucial step in this project was the installation of the piping from the printing house to the outside and to the afterburner. In addition, six bypass valves with motors were successfully installed and tested. In week 8 of 2025, the afterburner was commissioned by CERVITECH and thoroughly tested. The system functions to full satisfaction and contributes to a stable and efficient production environment.

Heat recovery: the next phase

With the successful implementation of the afterburner, the focus is now on the next step: integrating heat exchangers. This system will use the residual heat from the afterburner for both the production process and the heating of the building. This contributes to a further reduction of energy consumption and a more sustainable production.

Thanks to CERVITECH's expertise and dedication, Horn & Bauer is taking an important step towards more efficient and future-proof production. The project illustrates the power of innovative technologies and strategic partnerships within the industry.